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Water Spray Retort Sterilization System with Preheating Tank

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Water Spray Retort Sterilization System with Preheating Tank

Product Information:

  • Model: PLJ

  • Manufacturer: Sumpot, China

The Sumpot water spray retort system is equipped with an upper preheating tank. Water is heated to the sterilization temperature before being sprayed onto the product. The hot water is circulated through a heat exchanger to sterilize and cool the product. This system is suitable for sterilizing products requiring an initial temperature above 60°C or a rapid temperature increase to protect the product.

The Sumpot water spray retort system is renowned for its stable and superior temperature distribution, ensuring consistent product quality, food safety, and extended shelf life.

The Sumpot water spray retort offers three main spraying methods:

  1. Surrounding spray (Top + Side Spray)

  2. Side spray

  3. Cascading spray

Operation Principle:

The Sumpot water spray retort with a preheating tank is equipped with water spray nozzles, a heat exchanger, and a powerful circulation pump.

  1. Water Filling and Preheating Stage: Treated water (RO or De-ionized) is added to the upper tank, where it is heated to the sterilization temperature.

  2. Sterilization Stage: At the start of the process, hot water from the upper tank is transferred to the retort chamber below to rapidly heat the product. The circulation pump transfers water from the retort chamber through the heat exchanger and sprays it onto the product for sterilization. The preheating tank saves time and energy by evenly distributing heat among the products.

  3. Cooling Stage: The circulation pump passes water through the heat exchanger, cooling all products in the retort chamber uniformly. After the cooling process, the water can be pumped back to the upper tank for reuse.

Indirect heating and cooling ensure even temperature distribution; treated cooling water reduces the risk of secondary contamination. The sterilized product maintains high quality with improved flavor and appearance.

Key Features:

  • Standardized Operation: The sterilization process is precisely controlled and maintained with uniform temperature distribution and stable pressure control to accommodate various food processing methods. This ensures consistent sterilization efficacy, minimizing package deformation and damage while maintaining package integrity.

  • High Safety: Equipped with a 5-step safety interlock system and a pressure-resistant body with a pressure release valve to prevent accidents from sudden door opening. The start conditions are determined by a detection system to eliminate safety issues from human error. A safety alarm activates when any error is detected during the sterilization process, allowing timely resolution by the operator.

  • High Automation: The retort system is highly automated for easy operation with minimal intervention. All critical components are sourced from world-renowned brands to ensure smooth operation, sleek design, and stable performance.

  • Advanced Plate Heat Exchanger: Featuring a monolithic welded plate structure and a protective shell resistant to high temperatures and pressures, enhancing heat transfer efficiency. Without rubber gaskets for sealing, there are no concerns about gasket aging. This fully welded plate heat exchanger is also notable for its reliable durability, compact structure, and minimal fouling.

  • Ergonomic Design: The new generation sterilizer control panel with a Siemens touch screen from Germany is conveniently positioned for easy operation and observation. The operating status of the retort is clearly displayed in animation format on the touch screen, providing an overview of the process and facilitating easy system control by the operator.

  • Premium Quality: The Sumpot retort system features excellent insulation due to a 5 cm thick layer of lightweight, low thermal conductivity insulation material covering the exterior, preventing heat loss while maintaining high temperature uniformity and stability inside the chamber. This significantly reduces energy consumption and enhances operational safety.

Applications:

The Sumpot water spray retort system with a preheating tank is suitable for most types of heat-resistant packaging, gas-filled packaging, and flexible packaging.

  • Plastic Packaging: PP bottles, HDPE bottles, PE bottles

  • Flexible Packaging: Aluminum foil bags, retort pouches, vacuum bags

  • Rigid Packaging: Aluminum cans, tin cans

Glass Packaging: Glass jars, glass bottles
 

2. Information about DUC DUONG TECHNOLOGY SCIENCE CO., LTD

DUC DUONG TECHNOLOGY SCIENCE CO., LTD is a company specializing in providing equipment and furniture for laboratories.

Nowadays, science and technology are increasingly developing, the demand for using and applying technology in practice is increasing. Therefore, laboratories, research centers, scientific institutes ... are also increasingly improving to suit the development of science and technology.

With a team of experienced engineers, enthusiastic in their work, ready to advise all customer inquiries.

Duc Duong has been providing many customers with optimal and highly effective solutions in the use of laboratories.

Our company is increasingly affirming its brand and reputation in the field of providing equipment, laboratory furniture and environmental treatment technology.

Address: 1014/67 Tan Ky Tan Quy, Binh Hung Hoa, Binh Tan, HCM

Tel: (028) 3762 8042 - 3762 8043 - 3750 8514 - 3750 8793

Fax: 028 37628043

Email: ducduong@ducduongco.com

Website: ducduongco.com

 

Hệ Thống Retort Phun Nước Sumpot Với Bồn Tiền Gia Nhiệt

Model: PLJ0607

Model: QH

Model: CT
photo of
CÔNG TY TNHH KHOA HỌC KỸ THUẬT ĐỨC DƯƠNG
ducduong@ducduongco.com
1014/67 Tân Kỳ Tân Quý, Bình Hưng Hòa, Bình Tân,
HCM , 700000 Viet Nam
(028) 3762 8042 - 3762 8043 - 3750 8514 - 3750 8793